The Shinto Katana Made By Paul
Chen (Chen
Chao-Po)
by Adrian Ko and Christopher Lau
Until recently, the mass market has been saturated with mostly stainless
steel imitation Japanese-style swords. However, journeying to China, a
humble Taiwanese businessman returning to his swordmaking roots has made a
small impact in the sword industry here in North America. Based in
Manchuria, China, Paul Chen (also known by his Chinese name of Chen
Chao-Po) makes
differentially heat treated Japanese style katana of a quality that
is increasing and catching the attention of collectors.
In an industry where newly made authentic Japanese katana made by a
Japanese smith in Japan starts at US$6,000-10,000 and custom stock-steel
Japanese style swords range from $1,400-$4,000 the Chinese-made Shinto
Katana by Paul Chen marks a new entry level for the beginning
collector at the suggested retail price of US$499.
Amid a market dominated by stainless steel swords made in Spain and
Taiwan, the Shinto Katana is, to date, the most accurate reproduction of a
Japanese sword for under US$500.
Forged from "railroad tracks" - a source of steel most likely to be AISI
1050 - the Shinto Katana sports a 28-1/4" blade which has been clay
treated and differentially heat treated in the traditional style,
resulting in a hardened edge for cutting and edge-holding capabilities,
and a softer body and spine for impact absorption and shock tolerance.
Each sword features a hamon (temper line) which is the result of
the clay treatment and heat treating process.
The 10-1/2" handle features real (though low-grade) ray skin
("same") and a cotton-wrap. The guard ("tsuba") is of a
dragon motif, howbeit it is cast upside-down! (Side note: the "front" of
the guard faces the handle, as the sword is worn edge-up in the belt of
the Samurai. Worn this way, however, the dragon's head on the tsuba is
the wrong side up.)
Durability of the Shinto
Katana
The question most have is how durable this sword is as a weapon. Always
bear in mind that the Japanese sword is first and foremost a cutting
weapon. There is much improper sales pitch touting the tip of the
katana as a "reinforced piercing point" when it was actually created for
cutting. Hollywood unfortunately depicts the katana as a chopping weapon
which, interestingly enough, it also depicts the Japanese sword martial
arts incorrectly as well!
Any Japanese sword will bend or break if used incorrectly. Even the best
katanas ever made were not indestructable. Whether you use a Shinto
Katana or a $1,000,000 katana made by Masamune himself, you are
subject to the laws of physics and metallurgical properties. Keep in
mind that the Japanese avoided blade-to-blade contact - especially
edge-against-edge combat at all costs. Their system of martial arts
aimed to kill and end the confrontation with a single stroke.
With all this said, the Shinto katana can be a servicable weapon, despite
it having several weaknesses.
It is advertised on sales sheets provided by wholesaler C.A.S. Iberia that
the edge is of 60 Rockwell hardness and its spine is of 20 Rockwells.
These figures, however, are incorrect. Stock steel is manufactured and
annealed at around 31 Rockwells. Steel at 20 Rc is essentially
unhardened steel and can be bent fairly easily. Hank Reinhardt of
Museum Replicas Limited measured the Shinto Katana to reflect readings of
62-63 Rockwells on the edge, with the spine in the mid-to-high 30's.
A Rockwell hardness this high for an edge means that the edge is brittle
and more prone to damage. A spine this soft means that it has no "spring"
to resist bending. Thus, improper use of the Shinto Katana can result in
a severely bent blade. This is not to say that the Shinto Katana will
bend the next time you cut cardboard, but the Shinto Katana will not take
high stresses as well as better-made and better-heat-treated swords.
Ideally, the edge should be 57-58 Rc and the body should be in the 45 Rc.
range.
The tang runs approximately 6.5 inches. While this length can be seen as
traditional for Japanese swords, the Shinto Katana uses a lighter and
weaker wood than the traditional honoki wood used in Japanese sword
handles (the western equivalents would be yellow/tulip poplar or alder
wood). Further, the 10.5 inch handle means that the last four inches of
handle enclose no tang, meaning that this area is a potential breakage
point if subjected to stresses to high and improper use. The tang is
somewhat thin and could be bent with some effort. However, the Shinto
Katana is in no danger of bending or breakage of used properly and
safely.
Comparison Testing
I tested the Shinto Katana against some 1/2"-wide soft branches (not the
best thing to test-cut on, especially if you - like me - are not trained
in Japanese tamashigiri test cutting!). The Shinto Katana was
very sharp but I didn't fully sever the branch, as I am not yet trained in
this area. I proceeded to chop the rest of the branch off. This caused
an extremely small (fraction of a millimeter) chip to the edge where it
came into contact with the branch.
In contrast, I took a World War II gunto made from bar stock steel to a
hard plank of wood. The gunto suffered no damage while cutting into the
plank. (Please bear in mind that wooden planks are not traditional
test cutting material, and that you should never use such materials
- let alone test-cut with antique swords unless you want to decimate their
intrinsic value!)
The wear caused to the edge is most likely due to the high Rockwell
hardness of the Shinto Katana. This can be resolved with a home remedy of
oven tempering at 350F degrees for approximately 30 minutes (either use a
coating of oil or wrap tightly with aluminum foil to prevent oxidation and
discoloration).
Accuracy and
Aesthetics
Motoyasu - our Nihon-to Editor - shares the following observations
regarding the polish and the aesthetic features on the blade surface:
The Shinto Katana appears to be finished by sandpaper and acid-etching.
The narrow habuchi (the dark fuzzy line) indicates quite a high
carbon content. The habuchi is dark because it is acid-etched. A
properly polished blade should show a misty white line for the habuchi and
a "frosted" white edge. In general, the wider the habuchi line,
the lower the carbon - 0.6% carbon is about optimal - the tougher the
sword. The temper line is not as smoothly executed s it could be and in
some places looks rather forced and unnatural. It also has no ashi
or other activity in the yakiba (flamed edge), so there's really
nothing to look at - if nothing else, using a lower carbon steel would
have widened this line and helped hide any imperfections. The transition
between the point ("kissaki") and the rest of the blade also
doesn't seem to be very well executed and gives the point gives an
impression of bluntness.
I think to make this sword look really good, the first order of business
would be to reshape the point and then give it a traditional polish, and
also kesho the edge to hide the fact that there's no
activity whatsoever.
Prices and Inaccurate Sales
Pitch
As with many websites that sell this sword, the Shinto Katana's
description is often derived from the wholesaler's sales sheets which are
inaccurate.
First and foremost are the Rockwell hardness readings of the the edge and
spine which are stated at 60 Rc and 20 Rc respectively.
The temper line is described as o-midare which the sales
information defines incorrectly as "turbulent sea" when the correct
academic term is "confused pattern." The term "turbulent sea" signifies a
different temper line altogether (toran).
Another incorrect statement made is that the temper line pattern has to be
identical on either sides of the blade in order for the temper line to be
real. In fact, however, the vast majority of ancient Japanese swords
featured differing temper line patterns on either side of the blade, as a
result of personal choice to feature different styles of hamon.
The price of the Shinto Katana had supposedly been established at US$499.
However, there are businesses that sell it for over $500. One retailer
sells it for $800 and claimed/lied that it used to be sold for $3,400 (I
was very promptly unwelcomed in the store after an enthusiastic friend
unfortunately pointed me out to them as the Editor of SFMO!)
Conclusion
Though having some weaknesses (some of which can be remedied), the Shinto
Katana is in no danger of breakage if used properly. It is more beautiful
than many mass-produced World War II gunto swords that are made
from factory steel and have very basic, lackluster temper lines (some were
even acid etched).
The sword comes with a traditional style cleaning kit of rice papers, a
small brass hammer, an uchiko powder ball, and choji clove
oil. However, a good gun oil (such as Ballistol or Remmington) and a
kitchen towel would also suffice.
For the money, the Shinto Katana is a superb buy, and the closest thing to
a real Japanese sword on the $500 end of the price spectrum. Many
iaito (practice katanas) equal or exceed the Shinto in price but
the blades of iaito are constructed of a soft zinc-aluminum
light-weight allow that was never intended for anything other than solo
kata movement practice.
The construction of the Shinto Katana is closer to tradition than any
stainless steel imitation katana and thus makes a silent statement that
can make a most handsome display piece. It should be respected as a
weapon and be cared for as a real Japanese style sword.
Blade: 28-1/4", Overall: 39-1/4"
Weight: (with scabbard) 2.80 lbs. / 1.26 kg
(without scabbard) 2.10 lbs. / 0.96 kg
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